CNC Machining with Bartec Bar Feeder: Optimising Production Efficiency
06 December 2024
CNC machining with Kinetic Engineering through Bartec Bar Feeder boosts production efficiency. Automate bar feeding to ensure high precision and reduce waste.
Using a Bartec Bar Feeder for the CNC machining process offers unmatched efficiency for Australian manufacturers, automating bar feeding to improve precision, speed, and productivity. Whether producing automotive parts, aerospace components, or industrial fittings, the Bartec Bar Feeder enhances production by providing consistent bar alignment and continuous operation.
Optimising Production Efficiency with CNC Machining
Computer Numerical Control or CNC machining optimises production efficiency by automating complex manufacturing processes with high precision, consistency, and speed.
Here are some ways CNC machining enhances production efficiency:
• Precision and Consistency: CNC machines operate with extreme precision, often within micrometre tolerances, reducing errors compared to manual machining. This ensures that every part is produced to exact specifications, minimising waste and the need for rework.
• High Repeatability: Once programmed, CNC machines can produce identical parts continuously without deviation, making them ideal for mass production. The repeatability of CNC machining streamlines production runs, guaranteeing consistent quality across large volumes.
• Reduced Lead Times: CNC machines can handle various materials and complex designs without extensive reconfiguration between tasks, shortening setup and changeover times. Their adaptability allows parts to be quickly switched out to meet changing production demands.
• Labour Efficiency: Since CNC machining is automated, operators don’t need to oversee every cut and adjustment, freeing up labour for other critical tasks and reducing the number of skilled workers required per machine.
• Reduced Waste and Lower Material Costs: CNC machining uses computer-optimised paths and operations to minimise raw material waste. This precision reduces the cost of raw materials, maximising yield from each piece of stock.
Bartec Bar Feeder: Working Principles and Applications
One device that can be used for CNC machining is the Bartec Bar Feeder.
It is a high-precision automatic device used to feed long bars of material into CNC lathes and other machining centres, streamlining the production process.
The Bartec Bar Feeder holds multiple bars in a storage tray or magazine. Bars are automatically loaded into the guiding channel and aligned accurately with the lathe’s spindle. The feeder then uses a servo-driven pusher mechanism to advance each bar into the lathe’s spindle. The pusher moves the bar at a controlled rate, allowing precise material positioning and feeding length as specified.
Subsequently, a guiding channel keeps the bar stable while it rotates. This stability is essential for high-speed operations and prevents damage to the bar and machining equipment.
The feeder likewise integrates sensors that monitor bar position and detect when the bar reaches the end. When the bar depletes, the feeder ejects the remnant and loads the next bar automatically.
The Bartec Bar Feeder can be useful in many applications.
• Automotive: The Bartec Bar Feeder can be maximised in manufacturing shafts, gears, and other rotational parts in high volumes, meeting strict tolerances and production timelines required by the automotive industry.
• Aerospace: For aerospace parts like engine components and landing gear parts, which often require precise machining of long metal bars, the Bartec feeder provides consistent, vibration-free operation and ensures the high precision necessary in aerospace manufacturing.
• Mass Production: For producing bolts, nuts, and fittings, the Bartec feeder also enables high-speed feeding and continuous production, making it suitable for large-volume orders where uniformity is critical.
For your CNC machining needs, feel free to contact Kinetic Engineering. We possess Bartec Bar Feeders and other essential equipment pieces that can streamline CNC machining processes so you can meet project requirements and needs.
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