Key Advantages and Applications of a 5-Axis CNC Machine in Production
07 February 2023Machining is a vital process that industries should take advantage of if they want to produce high-quality components and products. It is carried out by cutting workpieces into the desired final shape and size through controlled material-removal tools.
A lot of material-removal tools can be maximised by industries in machining workpieces. These tools include turning machines, drilling machines, milling machines, grinding machines, power saws, and presses. Most of these tools can be utilised manually. But with the continuous advancements in technology, more and more industries prefer opting for automated tools.
Automated tools are often controlled by a computer. A computer, which uses software for computer numerical control (CNC), can set the movement of the tools based on the needs of the industries through coded programmed instructions.
An Overview of 5-Axis CNC Machining
Many types of CNC machines can be maximised by industries. But one that many of them utilise is the 5-axis CNC machine.
5-axis CNC machines are machines that can operate in five axes – three common linear and two rotational. The capability of these machines to move in the said number of axes allows them to generate parts of almost all types and shapes. It even grants these machines the ability to carry out primary machining and eliminate the need for secondary machining. Through 5-axis machines, tools can approach the workpieces from any direction without the need to be repositioned between operations, ensuring that all targeted surfaces can be processed.
5-Axis CNC Machines Key Advantages
Tons of advantages are associated with 5-axis CNC machines. Some of them are as follows.
1. Reduced Setup: One advantage of 5-axis CNC machines is they can reduce the need for multiple setups. These machines allow manufacturers to produce their needed final parts and products without setting up multiple machines and tools, which can then save valuable resources like time, money, and energy.
2. Less Fixturing: 5-axis machines can also be advantageous for industries as they do not require plenty of special fixturing. Since these machines do not require multiple setups, industries can easily get away with less fixture prep. This benefit then reduces the need for more machines or manpower.
3. More Complex Shapes: The capability of 5-axis CNC machines to move in almost all directions allows them to machine products with more complex shapes. They can likewise ensure that the products will be machined with a high degree of accuracy and precision.
4. Improved Finish: Aside from obtaining complex shapes and appearances, parts and products generated by 5-axis CNC machines can also boast improved finish. The tools used for these machines only generate minimal vibration. This minute vibration can then help the tools produce parts with a better and smoother surface finish.
5. Lower Cycle Times: Ultimately, 5-axis CNC machines can provide lower cycle times to manufacturers as they can remove many materials per pass. This advantage makes these machines capable of cutting lead times and reducing labour costs per part.
Applications of 5-Axis CNC Machines
5-axis CNC machines can be useful in a lot of applications. The aerospace industry, for instance, can use these machines to yield smooth, precise shapes for aerospace components. The energy industry, alternatively, uses 5-axis CNC machines to generate detailed parts for energy production facilities. These machines can likewise produce wind turbines and compressor blades. The medical industry, lastly, can take advantage of 5-axis CNC machines in producing stents, medical devices, implants, and other medical equipment pieces.
To process products with 5-axis CNC machines, you can contact us at Kinetic Engineering.
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