How to Know the Best CNC Machine for Your Application?
01 December 2022Different industries used to rely on manual machining in manufacturing their needed parts and products. Some of the tools used in carrying out manual machining include drill presses, endmills, grinders, bandsaws, and lathes.
To ensure that these tools can produce the needed appearances and dimensions of the workpieces, they should be controlled and operated by reputable machinists. One problem with manual machining, however, is it can put these workers at risk of injuring themselves. The time needed to carry out the machining processes can also be long, which limits the number of parts and products being produced and utilised by the industries daily.
The Popularity of CNC Machining
The limitations and safety risks of manual machining pushed the industries to switch to automated machining. This type of machining allows computer numerical control or CNC software and code to control the movement of the tools without requiring operators nearby. It can work with machining tools like lathes, turning mills, grinders, and many more. The fusion of software and hardware allows industries to generate quality prototypes and parts in a short time.
CNC machining can also generate parts accurately and precisely. The absence of manual intervention makes it possible for the CNC machining tools to be free from human errors, which often cause the production of erroneous parts and products. Accuracy and precision are likewise maintained during the CNC machining as the codes used by the CNC software are followed strictly during the entire production.
The shorter production times needed for CNC machining also make it possible for industries to obtain their needed products as soon as possible. The faster production of items can then lead to more revenues. Other great perks of CNC machining include quicker assembly of items, lower energy consumption, lower production costs, and less waste.
Choosing the Right CNC Machine
Not all tools used for CNC machining can generate similar parts and prototypes. Some would work best with lathes, while others require turning mills to create the needed products. In choosing the right CNC machine and tool for your applications, here are some things that you need to consider.
• Workpiece Material: One of the things that you need to consider is the material of your workpiece. Metals and other materials can boast different features. Some may be difficult to cut, while others are not. Matching the machining capabilities to the features of the materials you intend to machine can help make their machining a lot easier.
• Production Volume: Another thing you must consider when choosing the right CNC machine is your production volume. Low-volume jobs can already work with economy-level CNC machine tooling. Alternatively, you may require high-end cutting tools when processing high-volume projects as they tend to last for a longer time.
• Tool Material: The tool material must also be considered when choosing the CNC machine for your application. Many materials can be used in making CNC machining tools. These materials include solid carbide, PCD, and many more. PCD tools often have long tool life and can carry out machining very quickly. They can, however, be expensive. Hence, if you only want to process materials quickly without spending too much money, you can already work with machining tools made from high-speed steel and carbide.
Entrusting your cutting needs with a reputable CNC machining company, however, is your best option when it comes to CNC-related production. To acquire prototypes and products out of CNC machines, you can contact us at Kinetic Engineering.
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